overview
The boiling granulation method used by the boiling granulator is the result of the comprehensive application of spray technology and fluidization technology, which enables the traditional mixing, granulation and drying processes to be completed at one time in the same closed container, so it is also called "one-step granulator".
Product Features
1. Reduce dust flying through powder granulation, improve flowability;
2. Improve its solubility through powder granulation;
3. Mixing granulation drying completed in one machine (one-step granulation method);
4. Use anti-static filter material for safe equipment operation;
5. The adhesive atomizer adopts a multi fluid spray gun, with uniform mist particles and greatly improved product qualification rate;
6. The equipment has no dead corners, and the loading and unloading of materials are lightweight, fast, and clean, meeting GMP standards.
application
1. Granulation in the refrigeration industry: tablet granules, granule granules, capsule granules
2. Granulation in the food industry: cocoa, coffee, milk powder, granulated fruit juice, seasonings, etc.
3. Granulation in other industries: pesticides, feed, fertilizers, pigments, dye chemicals, etc.
4. Drying of wet materials in powder or granular form.
5. Coating: granule, pill protective layer, color preparation, relief, film, enteric coating, etc
Working principle
The single or multiple powder materials that need to be granulated are in a circular fluidized state in the raw material container (fluidized bed), preheated and mixed by purified heated air, and the adhesive solution is atomized and sprayed into clusters containing adhesive. Due to the continuous drying of the material by the hot air, the moisture in the clusters evaporates and the adhesive solidifies. This process is repeated continuously to form ideal and uniform microporous spherical particles. The humid air is collected by the anti-static bag filter at the top of the dryer and discharged to the outside.
Technical Parameter
Project \ \ Model | FL-B-3 | FL-B-5 | FL-B-15 | FL-B-30 | FL-B-60 | FL-B-120 | FL-B-200 | FL-B-300 | FL-B-500 | FL-B-800~FL-B-1000 | |
Raw material container | Capacity (L) | 12 | 22 | 45 | 100 | 220 | 420 | 670 | 1000 | 1500 | Design according to customer requirements. |
Diameter (mm) | 300 | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | ||
production capacity | Minimum (kg) | 1.5 | 4 | 10 | 15 | 30 | 80 | 100 | 150 | 250 | |
Maximum (kg) | 4.5 | 6 | 20 | 45 | 90 | 160 | 300 | 450 | 750 | ||
fan | Airflow (m3/h) | 1000 | 1200 | 1400 | 1800 | 3000 | 4500 | 6000 | 7000 | 8000 | |
Wind pressure (mmH2O) | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | ||
Power (kw) | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 | 22 | 30 | 45 | ||
Steam consumption (kg/h) | 15 | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 451 | ||
Compressed air consumption (m3/min) | 0.9 | 0.9 | 0.9 | 0.9 | 1.0 | 1.0 | 1.1 | 1.5 | 1.5 | ||
Host weight (kg) | 500 | 700 | 900 | 1000 | 1100 | 1300 | 1500 | 1800 | 2000 | ||
Steam pressure (Mpa) | 0.3~0.6 | ||||||||||
Temperature (℃) | Adjustable within the range of room temperature to 120 ℃ | ||||||||||
Homework time (min) | Depending on material characteristics 45~90 | ||||||||||
Material recovery rate (%) | ≥99 | ||||||||||
Noise (dB (A)) | The fan is installed separately from the main engine, with a noise level of ≤ 75 dB (A) | ||||||||||
Host dimensions (m) L × W × H | 1.0×0.6×2.1 | 1.2×0.7×2.1 | 1.25×0.9×2.5 | 1.6×1.1×2.5 | 1.85×1.4×3 | 2.2×1.65×3.3 | 2.34×1.7×3.8 | 2.8×2.0×4.0 | 3×2.25×4.4 |
Note: The above data is for reference only and depends on the material situation. Our company reserves the right to make changes without prior notice.